Decarbonisation & Energy Efficiency

Sustainable Solutions for the Metals Industry

Decarbonisation and energy efficiency are among the key issues for the future of the metal industry. Companies are further developing their production processes, using energy more efficiently and seeking solutions for the responsible use of resources. In doing so, modern plant technology, digitalisation, automation and the circular economy are becoming increasingly intertwined.

The Bright World of Metals creates an international platform for these developments. The four world-leading trade fairs – GIFA, METEC, THERMPROCESS and NEWCAST – bring together companies, users, research institutions and experts from various sectors of the metallurgical value chain.

A crucible pours molten metal into a trough; a trade fair backdrop with people in the background.

Why are decarbonisation and energy efficiency relevant?

The demands placed on industrial production processes are changing. Companies must use energy efficiently, utilise resources responsibly and ensure their processes remain competitive in the long term. Decarbonisation and energy efficiency therefore affect not only individual plants, but also numerous decisions throughout the entire value chain.

This includes the planning of new production systems, the modernisation of existing plants, the control of industrial processes, and the management of raw materials, waste materials and recyclable materials. Digital technologies also play an important role, as they make processes more transparent and support more targeted control.

The Bright World of Metals brings these topics together across four specialised trade fairs. This allows developments in foundry technology, metallurgy, thermal process engineering and the manufacture of castings to be examined collectively.

Metallrecyclingmaterialien, Späne und Sekundärrohstoffe als Exponat zur Kreislaufwirtschaft auf der GIFA 2023.

What do decarbonisation and energy efficiency mean?

Decarbonisation describes the further development of industrial processes with the aim of reducing greenhouse gas emissions. Technical, energy-related and organisational measures can contribute to this.

Energy efficiency means using energy as effectively as possible within a production process. The focus is on plant, processes and control systems that make energy use easier to monitor, plan and optimise.

Both topics are closely linked to other areas of action:

  • Resource efficiency
  • Digitalisation
  • Automation
  • Energy management
  • Circular economy
  • Recycling
  • Process optimisation
  • Sustainable production processes

Decarbonisation and energy efficiency cannot therefore be regarded as separate, individual topics. Together with digitalisation and resource efficiency, they form an essential framework for the further development of the metals industry.

Which technologies and solutions are the focus?

Requirements vary depending on the production area, material and process. Nevertheless, several overarching areas of solutions can be identified.

Energy-efficient plant technology

Modern production facilities lay the foundation for efficient energy use. Both new plant technologies and the optimisation of existing systems play an important role in this.

Digital process control

Digital systems collect and process production data. They help companies make processes more transparent, monitor process statuses and identify opportunities for optimisation.

Energy management

Energy management provides transparency regarding energy flows and consumption. This enables companies to compare different production areas and plan measures in a more targeted manner.

Waste heat utilisation

Thermal and industrial processes generate waste heat, which can be reused in a targeted manner through heat recovery and fed back into suitable processes.

Decarbonisation

The metallurgical value chain comprises numerous process steps and offers a wide range of opportunities for greater decarbonisation and energy efficiency.

Automation

Automated processes enable more precise and reproducible control of industrial operations. They can help to better tailor material and energy usage to the respective production process.

The Bright World of Metals as a platform for solutions

The Bright World of Metals brings together four specialist trade fairs with different focal points and brings decarbonisation and energy efficiency to life along the entire metallurgical value chain.

  • GIFA focuses on energy-efficient foundry technologies – from melting and casting processes through mould and core production to recycling and digitalisation.
  • METEC highlights decarbonisation in metallurgy and steel production – from primary metallurgy and rolling mills to sustainable production processes.
  • THERMPROCESS showcases solutions for energy-efficient thermal processes – including industrial furnaces, heat treatment, process heat and heat recovery.
  • NEWCAST presents innovative castings and demonstrates how sustainable component designs, lightweight construction and modern casting solutions contribute to resource efficiency.
Zwei Männer inspizieren eine Maschine am Messestand; einer demonstriert Bauteile, der andere beobachtet interessiert und lächelt.

Highlights at METEC

As part of The Bright World of Metals, METEC focuses on metallurgy and the iron, steel and non-ferrous metals industries. Decarbonisation and energy efficiency here relate to various production processes – from raw material processing through metal production to further processing.

METEC showcases technologies and solutions for energy-efficient plants, resource-saving methods and sustainable metallurgical processes. The focus is on both the optimisation of existing production facilities and innovative developments for the metals industry.

METEC’s product categories reflect the diverse requirements for sustainable and future-proof metals production.

FAQs on decarbonisation & energy efficiency

Smart Factory & AI

Smart Factory & AI

AI, big data and automation are driving smart production in the metals industry.

Circular Economy & Resource Efficiency

Circular Economy & Resource Efficiency

The circular economy and efficient resource models are opening up new avenues for the metals industry.

Technology & Innovations

Technology & Innovations

New technologies, best practices and industrial applications are opening up new perspectives for the metals industry.

1/3